Tuesday, May 17, 2005

Process review: lapped zipper

Shown are the inside center back zipper insertions of two different dresses from the same manufacturer. This manufacturer was of considerable size, importing their styles into the US from a Chinese contractor to the tune of 100 million dollars in sales in the late 90’s.

comparison

While I don’t know all of the company’s problems, the company was sued by Merril Lynch for over 11 million in unpaid loans. If you have two identical closures –regardless of styling- they should be sewn exactly the same way. If you can’t reproduce these kinds of basic garment features with uniformity, it means you don’t know what to do or how to do it. The closures should look more like this:

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